Leverton Brothers

Leverton Brothers

Leverton Brothers

The Leverton Brothers are a South Lincolnshire based grower of potatoes, sugarbeet, pulses, oilseeds, straw and grains.

The Requirement:

Prolite Projects were appointed to specify the correct lighting levels using the most efficient LED lighting possible within the Leverton Brothers‘ three zone climate controlled potato box store at Dyke Fen Farm, Bourne. This included both general lighting, periodic potato inspection lighting and also external floodlighting to the perimeter of the building.

The Solution:

Using a range of foodsafe specification light fittings, the Prolite Project team fitted a range of food-safe fittings suitable for the application. The project demanded a combination of both highly efficient LED light output and uniform light levels required for the inspection of potatoes within all of the the 3 stores which the Prolite Project team achieved on budget.

Big Web Warehouse

Big Web Warehouse

The Requirement:

The Prolite Projects team were contacted to plan a lighting design for underneath a new mezzanine area that was being built within part of a large warehouse.

The lighting needed to provide enough light for the stores personnel to pack and wrap pallets and parcels.

The customer wanted to maximise the space that could be used below the mezzanine for storage therefore was interested in low LED profile fittings.

The Solution:

Prolite’s range of Lo-Pro Fittings were the perfect solution to this requirement.

The Prolite project team planned the installation within the Relux Lighting simulation programme to ensure the correct number of fittings were installed to meet the required light levels in the under mezzanine area.

Ritelite provided an excellent service in both specification and supply of the lighting for our new mezzanine area. The area has been transformed by the bright, pure white, LED fixtures. We’re delighted.
Jarred

Big Web Warehouse

Farmer Barnes

Farmer Barnes

Farmer Barnes

Prolite installs LED Lighting for the expanding Farmer Barnes Dairy in Leicestershire.

Overview:

One of the Prolite project’s teams latest projects was to design an LED lighting scheme for the new building complex at Alma Bank Farm in Somerby, south of Melton Mowbray.

The 400 acres surrounding the new building complex has been farmed by the Barnes family since 1941. 4 generations have worked on the farm which has a cheese contract with the Long Clawson Dairy co-operative, the principal producer of Stilton cheese in the world. The co-operative is made up of 45 members taking milk from Leicestershire, Derbyshire and Nottinghamshire only as the 3 single origins that milk for Stilton cheese must come from.

The 130 strong Ayrshire and British Friesian x Ayrshire milking cow herd are expanding leading to the requirement for new buildings and a larger milking parlour. The new buildings, manufactured by Wales-based manufacturer Shufflebottom of Cross Hands, have replaced older, much smaller buildings at South Fields Farm in Somerby village and the new site has the added benefit of its own entrance from a minor road linking Owston to Pickwell.

The new building complex consists of the milking parlour, 14,000-litre bulk tank, calving area, cow housing, straw storage and visitor education and viewing areas. The roof area of the largest building is 1.3 acres, covered with 80 tonnes of P6R fibre cement roof cladding, with rooflights on one-fifth of the area.

The two largest buildings are 220 feet long, and just over 110 feet and almost 71 feet wide respectively. The smaller third building is still 80 feet by 20 feet, and all three are 16 feet to the eaves. The open-sided galvanised barn on the edge of the site, which has a capacity of 80,000 cubic feet, is 100 feet long, 40 feet wide and 20 feet up to the eaves.

The Requirement:

The Prolite Project’s teams brief was to light the buildings with energy efficient LED lighting to meet required lux levels especially in the milking parlour so that staff had sufficient light to attached all the milking equipment properly.

The Solution:

LED 150W High bay disc light fittings were fitted throughout the new buildings giving the owners a long term LED solution that would meet all their requirements. The installation was completed in late summer and is now in full operation.

Key Publishing

Key Publishing

Key Publishing

Prolite refits Key Publishing’s offices with energy saving LED Lighting.

Having published magazines and media for over 30 years, Key Publishing is now firmly established as the world’s leading publisher of transport and specialist leisure titles.

Overview:

The lighting system originally in place used power hungry fluorescent lights that needed frequent maintenance. Overall the light levels were lower than required in an office environment. 

The Requirement:

The Prolite Projects team were invited to become involved in a complete office re-fit project to modernise Key Publishing’s premises in Stamford, Lincolnshire.  The project required the Prolite projects team to work alongside various other tradespeople from interior designers through to decoration teams.

The client was passionate about finding a unique, sustainable, long term solution.  The final lighting solution needed to meet the following requirements:

 

  • It needed to offer a strong return on investment,
  • It needed to reduce current maintenance costs,
  • Light levels needed to be significantly higher 
  • The solution must have a low energy usage 
  • There must be minimal recycling costs.

The Solution:

After a full site evaluation, the Prolite Projects technical team selected multiple LED lighting products from within the Prolite Lamps range for the different areas of the site. All fittings met the requirements of the client and offered significantly higher light levels than the old lighting system.

In total, 150 units were installed across the site with minimal inconvenience to the working day. The final solution will give Key Publishing brighter work spaces with a 60% energy saving.

Chiltern Cold Storage

Chiltern Cold Storage

Chiltern Cold Storage

Prolite Projects meet the LED Upgrade Challenge at Chiltern Cold Storage Group.

You just can’t cut corners with the combination of LED lighting and temperature-controlled environments
John Davidson

Managing Director, Chiltern Cold Storage Group LTD

Overview:

The lighting system that was in place at Chiltern Cold Storage Group, when the Prolite Projects team carried out their initial site survey, used power hungry light fittings that required frequent maintenance and offered a very poor light level. The light levels in all the different areas were much lower than required within a storage environment where quality product control checks are completed by the workforce on site several times a day.

John Davidson was very passionate about finding a unique, long term, sustainable solution that would improve lighting in all areas of the site. This included the offices, ambient warehouses, packing areas and also -22 degree Celsius storage areas.

The Requirement:

The Challenge that was brought to the Prolite projects team was how to raise the lighting Lux levels significantly above the old system in all areas whilst showing a significant energy saving and a good return on investment for the site too!

After a full site evaluation, light modelling and site testing, the Prolite Projects team carefully selected multiple, highly efficient, LED products from the Prolite range to recommend for installation at the site. These luminaires were selected to combine state-of-the-art occupancy monitoring sensors and to optimise the ‘Co-efficiency of Performance’ (Also known as COP) saving that can be generated when combining LED lighting efficiency with cold store environments.

Good COP? When Prolite LED luminaires are used to replace less efficient light sources, typically metal halide or sodium lighting, there is an additional saving gained when used in refrigerated environments.

In addition to the lighting circuit’s reduced energy consumption, there will also be less power consumed by the cooling system to maintain the fitting to the desired temperature. This is due to the higher efficiency of the Prolite LED light fittings producing less waste heat that previously had to be removed by the refrigeration system.

The Solution:

An installation plan was devised by Prolite Projects team together with the installation team to minimise any disruption to Chiltern’s operations effectively splitting the project into five phases to complete the project within the required timescale but minimising interruption to daily work processes wherever possible.

The installation plan included using the most efficient state of the art control systems across all phases of the installation to give maximum energy savings and return on investment allowing lights to automatically dim up and down when human presence is detected.

The installation team worked in a number of areas outside normal operating hours, including weekend and evening work in some areas. This helped to minimise disruption to Chiltern’s operational processes. Prolite Projects even supplied LED mobile lighting tower solutions to assist operations in key areas to avoid any disruptions to Chiltern’s working day.

One of the Lighting designs put together by the Prolite Projects team

In total, over 500 fittings were installed across the site with minimal inconvenience and disruption to the site and workforce throughout their busy scheduled days.

Brett Virgin, Project Manager at Prolite Projects, who planned and oversaw the project was very pleased with the outcome:

“Chiltern Cold Storage Group’s LED lighting upgrade project is very impressive. All of the staff’s comments on light levels have been very positive and the project have given me a lot of personal satisfaction seeing it come to completion and seeing the massive improvements that we have been able to make. Chiltern have been a pleasure to work with along every step of the way.”

The LED upgrade that Chiltern Cold Storage Group have undertaken will deliver over £30,000 worthof energy saving per year on previous lighting costs alone. Savings are further enhanced with COP savings in the cold environments, reduced maintenance costs and much improved light levels throughout the site which is expected to reduce pick and pack errors significantly.

The LED lighting upgrade solution that has been installed has given Chiltern an increase in light levels of up to 400% and a massive energy saving increase through the combination of efficient luminaires and installation of a microwave sensor system of over 65% post installation. A 5-year product warranty supported by Prolite Projects will, in turn, guarantee that savings will be made into the future.

The LED lighting upgrade project has been hassle-free from start to finish. The staff, both on site and in the office, at Prolite Projects are professional and have a real keen eye for detail which is what the project demanded. The light level improvement and energy saving combination has been noticed by key staff in all departments around the busy site. The project has been a real win-win for Chiltern.
John Davidson

Managing Director, Chiltern Cold Storage Group LTD

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